Sheet Metal Fabrication Services for Custom Parts

BoValley provides custom sheet metal fabrication for prototypes, functional components, enclosures, chassis, brackets, and low-volume production. Cut. Form. Weld. Assemble. Finish.

Precision laser-cut patterned metal panel
Certification + Compliance
  • ISO 9001:2015
  • IATF 16949:2016
  • AS9100D
  • Material Traceability
Lead Times
3–10 Days
Alloys
20+
From 1 Pc
No MOQ

Sheet Metal Fabrication Processes

From flat blanks to welded, powder-coated assemblies — one supplier for the whole sheet metal workflow, with consistent bends and clean edges on every batch.

Laser Cutting

Laser Cutting

Clean, burr-light cuts up to 6 mm in steel, stainless and aluminium.

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Waterjet Cutting

Waterjet Cutting

Cold cutting for thick plate and heat-sensitive alloys, up to 100 mm.

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Bending and Forming

Bending and Forming

Press-brake forming with consistent bend radii and flange accuracy.

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Fabricated Assemblies

Fabricated Assemblies

Welded, fastened and finished multi-part builds, delivered ready to install.

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Metal Stamping

Metal Stamping

Progressive and single-stage dies for high-volume brackets, contacts and shields at the lowest piece-part cost.

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Production Sheet Metal

Production Sheet Metal

Repeatable production runs with locked tooling, FAI documentation and stable pricing.

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Additional Capabilities for Sheet Metal Fabrication Orders

Secondary OperationsQuality and Inspections

Sheet Metal Options and Quality Reporting

Cut-and-form projects move fast without tooling; stamping programs unlock lower piece-part cost at volume.

Sheet Metal Options and Quality Reporting
AttributeCut and FormStamping
Objective Fast, tooling-free parts for prototypes, brackets and enclosures.High-volume flat and formed parts at the lowest piece-part price.
Best When Iterations, pilot builds, low-to-mid volumes.Design is stable and annual volumes justify tooling.
Typical Quantities 1 – 1,000 parts5,000+ parts
Tooling None — laser, waterjet and press brakeProgressive or single-stage dies
Lead Times 3 – 10 daysTooling 15 – 25 days, then days per run
Quality Documentation Dimensional inspection reportFAI and capability studies on request
Shared Features 20+ alloys · up to 1200 × 1000 mm · welding and finishing in-houseSame alloy range · hardware insertion · powder coating
Sheet Metal Fabrication MaterialsMaterials

Materials

Sheet Metal Fabrication Materials

Choose from 20+ sheet alloys including aluminium, stainless steel, cold-rolled steel, copper and brass, from 0.5 to 6 mm thick.

  • Aluminium 5052 / 6061
  • Stainless 304 / 316
  • SPCC / SGCC
  • Copper
  • Brass
  • Galvanized steel
View All Sheet Metal Fabrication Materials

Why Choose Us for Custom Sheet Metal Fabrication?

Unmatched Lead Times

Cut and formed parts ship in as fast as 3 days, with assemblies close behind.

Design for Manufacturing Feedback

Quotes include bend allowance, hole-to-edge and reliefs checks so parts form right the first time.

Transparent Pricing and No MOQs

Order a single bracket or a thousand enclosures with the same itemized clarity.

Fabrication Expertise

Welding, hardware insertion, powder coating and assembly under one roof and one quality system.

Advantages of Sheet Metal FabricationAdvantages

Advantages

Advantages of Sheet Metal Fabrication

Sheet metal delivers strong, lightweight structures faster than almost any other process.

No Tooling Required

No Tooling Required

Cut-and-form parts go straight from flat pattern to machine — no dies or molds to build and amortize.

High Strength-to-Weight

High Strength-to-Weight

Bends and ribs stiffen thin gauges, giving rigid structures without excess mass.

Fast Turnaround

Fast Turnaround

Laser cutting and CNC bending ship simple parts in as fast as 3 days.

Cost-Effective at Any Volume

Cost-Effective at Any Volume

Toolless prototypes stay cheap; stamping amortizes dies when volumes grow.

Wide Alloy Selection

Wide Alloy Selection

Aluminum, stainless, cold rolled, galvanized, copper and brass from 0.5 to 6 mm.

In-House Finishing

In-House Finishing

Welding, hardware insertion, powder coating and assembly under one roof and one quality system.

Sheet Metal Fabrication ApplicationsApplications

Applications

Sheet Metal Fabrication Applications

Sheet metal parts appear in nearly every product category. Typical applications include:

  • Enclosures and chassis
  • Brackets
  • Panels and covers
  • Machine frames
  • Racks and cabinets
  • Ducting
  • Kiosks
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Enclosures and Chassis

Enclosures and Chassis

Electronic housings, rack cases and control boxes with hardware, cutouts and finishes.

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Brackets

Brackets

Custom mounting hardware for aerospace, automotive and machinery builds.

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Machine Frames

Machine Frames

Welded frames and bases for automation, robotics and industrial equipment.

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Sheet Metal Fabrication FAQs

How much does sheet metal fabrication cost?
Cut-and-form parts have no tooling cost — price follows material, thickness and bend count. Stamping adds tooling but lowers piece-part price at volume.
Do you offer production sheet metal?
Yes — stamping dies and repeatable production runs with FAI and capability documentation.
What tolerances can you hold?
Typically ±0.1 mm on laser-cut features; bending tolerance varies with geometry and is reviewed per part.
What is the maximum part size for sheet metal?
Up to 1200 × 1000 mm on our largest format, with thicknesses from 0.5 to 6 mm.

Additional Links and Resources

Design guides and cost-saving tips for sheet metal fabrication parts.

Sheet Metal Design Guide

Sheet Metal Design Guide

Bend radii, flange limits, hole distances and reliefs explained.

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Bend Radii and Flange Limits

Bend Radii and Flange Limits

How material and thickness set the minimum bend you can specify.

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Laser vs Waterjet Cutting

Laser vs Waterjet Cutting

Speed, edge quality, thickness range and cost compared.

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5 Ways to Reduce Sheet Metal Costs

5 Ways to Reduce Sheet Metal Costs

Part layout, bend count and hardware choices that cut price.

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Ready to Start Your Next Manufacturing Project?

Upload your CAD file today — get a detailed quote with DFM feedback within 24 hours.